脱机机器人编程软件用于自动焊接

2021年10月19日

Recent developments in robot welding technology have enabled industries to increase efficiency and productivity. Likewise, automated orbital welding systems and welding robots help manufacturers target previously unattainable productivity goals. To meet the demand that improved automation and productivity encouraged, robot programming capabilities continue to evolve. Traditional robot programming software focused on online capabilities where a controller is directly attached to the robot to perform parameter optimization; reprogramming required manufacturers to take robots off production. Alternatively, offline robot programming software allows manufacturers to set new parameters or reprogram their robots without a production pause.

How Does Offline Robot Programming Software Operate?
大多数在线编程方法都要求制造商暂停生产，而操作员则为下一组焊接操作优化具有新参数的程序。结果，机器人在整个冗长的编程过程中闲置。

离线编程允许操作员在机器人继续使用初始参数集焊接时远程执行更新和重新配置。像Octopuz这样的软件还提供3D CAD模拟，这是通过校准确保焊接准确性的重要组成部分。3D CAD模型很容易导入并给定运动学格式。带有运动层的最终模拟模型使操作员能够在特定位置，路径，焊接速度，进料速率和电压上编程机器人。

In welding, the position and other parameters must be precisely calibrated. To ensure precise calibration, offline robot programming software allows post-processing of the 3D model. Individual process verification helps eliminate potential risks, such as path collisions, before the start of the production run. This capability not only saves time for the industries but also helps ensure high-quality welds.

Advantages of Utilizing Offline Programming in Welding
Whether the application requirement is large or small scale, offline robot programming allows manufacturers to train and optimize multiple robots with an array of capabilities. Wide-ranging industries utilize offline solutions to realize the full potential of their welding robots. Listed below are several benefits that offline robot programming software offers:

• Operators can program offline without removing the robot from the production line. Without production interference, downtime decreases drastically—even if programming requires significant time.
• 3D CAD可以借助于模拟模型进行准确的校准，从而提高了焊接的准确性和精度。
• Easy testing and debugging reduce the chance of failure.
• Reduced downtime and increased welding accuracy ensure less waste, as well as productivity improvements.

As automated processes ensure welding precision, welders and operators can support other areas, saving costs and increasing productivity.

Offline Robot Programming Software Solutions
已经采用焊接机器人来提高成本效益和产品质量的制造商可以利用离线机器人编程，而不会产生大量的投资成本。通过添加离线编程软件，这些制造商可以在初始焊接参数下继续操作，同时远程编程下一组参数。结果，通过利用离线编程提供屏幕模拟和位置校准，制造可以继续而无需停机。